Appendix

Appendix 1: Ecoinvent processes

Table A1 List of ecoinvent 3.10 processes used in the GHG quantification model

Process type
Ecoinvent activity

Transport, truck

  • market for transport, freight, lorry 7.5-16 metric ton, EURO5 | Cutoff, U, RER

NiMH battery recycling

  • treatment of used Ni-metal hydride battery, pyrometallurgical treatment l used Ni-metal hydride battery l Cutoff, U, GLO

Li-ion battery recycling

  • 64%: treatment of used Li-ion battery, pyrometallurgical l used Li-ion battery l Cutoff, U, GLO

  • 36%: treatment of used Li-ion battery, hydrometallurgical treatment l used Li-ion battery l Cutoff, U, GLO

  • treatment of scrap lead acid battery, remelting l lead l Cutoff, U, RER

Common steps

  • market for solvent, organic l solvent, organic l Cutoff, U, GLO

    • 10.7%: market for sodium bicarbonate l sodium bicarbonate | Cutoff, U, RER

    • 89.3%: market for water, completely softened | water, completely softened | Cutoff, U, RER

  • market for tissue paper | tissue paper | Cutoff, U, GLO

  • market for textile, knit cotton | textile, knit cotton | Cutoff, U, GLO

  • market group for electricity, medium voltage l electricity, medium voltage l Cutoff, U,

Refurbishing steps

  • New BU:

    • NiMH: BU-related processes from NiMH battery production

    • Li-ion:

      • NMC811: battery cell production, Li-ion, NMC811 l battery cell, Li-ion, NMC811 l Cutoff, U, RoW

      • NMC111: battery cell production, Li-ion, NMC111 l battery cell, Li-ion, NMC811 l Cutoff, U, RoW

      • LFP: battery cell production, Li-ion, LFP l battery cell, Li-ion, LFP l Cutoff, U, RoW

      • NCA: battery cell production, Li-ion, NCA l battery cell, Li-ion, NCA l Cutoff, U, RoW

    • Pb-acid:

      • battery production, lead acid, rechargeable, stationary l battery, lead acid, rechargeable, stationary l Cutoff, U, RoW

  • New BMS:

    • battery management system production, for Li-ion battery l battery management system production, for Li-ion battery l Cutoff, U, GLO

  • New auxiliary components:

    • Glass fiber reinforced platics:

      • market for glass fibre reinforced plastic, polyamide, injection moulded l glass fibre reinforced plastic, polyamide, injection moulded l l Cutoff, U, GLO

    • Plastics (polyethylene):

      • market for polyethylene, high density, granulate l polyethylene, high density, granulate l Cutoff, U, RER

      • injection moulding l injection moulding l Cutoff, U, RER

    • Plastics (polypropylene):

      • market for polypropylene, granulate l polypropylene granulate l Cutoff, U, RER

      • injection moulding l injection moulding l Cutoff, U, RER

    • Battery module packaging:

      • market for battery module packaging, Li-ion l battery module packaging, Li-ion l Cutoff, U, GLO

    • Aluminium:

      • market for aluminium, cast alloy l aluminium, cast alloy l Cutoff, U, GLO

      • market for sheet rolling, aluminium l sheet rolling, aluminium l Cutoff, U, GLO

    • Steel:

      • market for steel, low-alloyed, hot rolled l steel, low-alloyed, hot rolled l Cutoff, U, GLO

    • Electric connectors (wire):

      • market for electric connector, wire clamp l electric connector, wire clamp l Cutoff, U, GLO

    • Electric connectors (buss):

      • market for electric connector, peripheral type buss l electric connector, peripheral type buss l Cutoff, U, GLO

    • Electronic components (other)

      • market for electronic component, passive, unspecified l electronic component, passive, unspecified l Cutoff, U, GLO

Regeneration steps

  • New electrolyte:

    • Li-ion: electrolyte production, for Li-ion battery l electrolyte, for Li-ion battery l Cutoff, U, GLO

    • Pb-acid:

      • 38%: market for sulfuric acid production l sulphuric acid l Cutoff, U, RER

      • 62%: market for water, completely softened | water, completely softened | Cutoff, U, RER

    • NiMH: market for electrolyte, KOH, LiOH additive l electrolyte, KOH, LiOH additive l Cutoff, U, GLO

  • Pb-acid electrolyte treatment:

    • market for limestone, milled, packed l limestone, milled, packed l Cutoff, U, RER

Residual waste

  • Incineration (50%): treatment of hazardous waste, hazardous waste incineration l hazardous waste for incineration l Cutoff, U, Europe without Switzerland

  • Landfill (50%): treatment of inert waste, sanitary landfill l inert waste l Cutoff, U, RER

New battery production

  • NiMH:

    • battery production, NiMH, rechargeable, prismatic l battery, NiMH, rechargeable, prismatic l Cutoff, U, GLO

  • Li-ion:

    • 60% - NMC:

      • 50%: NMC811: battery production, Li-ion, NMC811 l battery, Li-ion, NMC811, rechargeable l Cutoff, U, RoW

      • 50%: NMC111: battery production, Li-ion, NMC111 l battery, Li-ion, NMC111, rechargeable l Cutoff, U, RoW

    • 30%: battery production, Li-ion, LFP, rechargeable, prismatic l battery, Li-ion, LFP, rechargeable, prismatic l Cutoff, U, GLO

    • 10%: battery production, Li-ion, NCA, rechargeable, prismatic l battery, Li-ion, NCA, rechargeable, prismatic l Cutoff, U, RoW

  • Pb-acid:

    • battery production, lead acid, rechargeable, stationary l battery, lead acid, rechargeable, stationary l Cutoff, U, RoW

Appendix 2: Lifetimes of new and refurbished batteries

Table A2 Summary of assumed lifetimes, of new and refurbished batteries by .

Battery type
Battery chemistry
BU% mass in battery pack
Lifetime new (years)
Lifetime second life (years)

LMT

Li-ion

LMT

NiMH

EV/HEV

Li-ion

EV/HEV

NiMH

SLI

Pb-acid

ESS

Li-ion

ESS

NiMH

ESS

Pb-acid

Appendix 3: Detailed baseline scenario market shares

Table A3 Summary of baseline scenario battery waste treatment, per battery type and chemistry.

Battery type

EU EPR collection target in 2028

LMT

Li-ion:

  • NMC: 60%

    • 50% NMC811

    • 50% NMC111

  • LFP: 30%

  • NCA: 10%

NiMH

PRO collection schemes:

  • Battery second life: 10%

  • Recycling: 90%

PRO collection schemes:

  • Battery second life: 7%

  • Recycling: 93%

LMT

Li-ion:

  • NMC: 60%

  • LFP: 30%

  • NCA: 10%

NiMH

Outside PRO schemes:

  • Battery second life: 19%

  • Recycling: 75%

Outside PRO schemes:

  • Battery second life: 13.3%

  • Recycling: 80.7%

  • %

EV/HEV

Li-ion

NiMH

100%

Battery second life: 25%

Recycling: 75%

  • Battery second life: 17.5%

  • Recycling: 82.5%

SLI

Pb-acid

100%

Recycling: 100%

Recycling: 100%

ESS

Li-ion

Pb-acid

Li-ion

100%

Recycling: 100%

Recycling: 100%

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